Exhibition of Seamless Steel Belt and Flexible Roller in 2010

In coming 4 exhibitions the following products will be displayed:

Stainless steel seamless and flexible roll
Thickness 0.2mm x diameter 500mm x length 1520mm

Stainless steel seamless and flexible roll, mirror finish
Thickness 0.2mm x diameter 500mm x length 600mm

Stainless steel seamless and flexible roll for printer
Thickness 0.03mm x diameter 40mm x length 285mm

Air roll that realizes nipping by flexible metal surface

Title: Exhibition of Seamless Steel Belt and Flexible Roller in 2010

Exhibition of Seamless Steel Belt and Flexible Roller in 2010

We’ve decided to add one more exhibition;

1. Material Japan, 1st Advanced Electronic Materials Expo on Jan. 20 – 22, at Tokyo Big Sight
http://www.materialjapan.jp/en/exhibit/outline.phtml

New! Technical Show Yokohama 2010 on Feb. 3 – 5, at PACIFICO YOKOHAMA
http://www.tech-yokohama.jp/tech2010/
Attention!: DYMCO’s Lecture on Metal Roll on Feb.03 13:00-13:25 at this show

2. Convertech Japan on April 7-9, at Tokyo Big Sight
http://www.convertechjapan.com/eng/index.html

3. Film Tech 2010, 1st Highly - Functional Film Technology Expo on April 14-16 at Tokyo Big Sight
http://www.filmtech.jp/english/

Please register your admission at each site.
We are looking forward to seeing you there.

Title: Exhibition of Seamless Steel Belt and Flexible Roller in 2010

Exhibition of Seamless Steel Belt and Flexible Roller in 2010

We exhibit our seamless steel belts and flexible rollers at

1. Material Japan, 1st Advanced Electronic Materials Expo on Jan. 20 – 22,

at Tokyo Big Sight. Booth No: HALL EAST 1 EAST 24-8
http://www.materialjapan.jp/en/exhibit/outline.phtml

2. Convertech Japan on April 7-9, at Tokyo Big Sight
http://www.convertechjapan.com/eng/index.html

3. Film Tech 2010, 1st Highly - Functional Film Technology Expo on April 14-16 at Tokyo Big Sight
http://www.filmtech.jp/english/

Please register your admission at each site.
We are looking forward to seeing you there.

Title: Exhibition of Seamless Steel Belt and Flexible Roller in 2010

Open Type Stainless Steel Belt

Hi, I am Rhyce from Dymco Shanghai. This week I will turn to a type of steel belt – Open Stainless Steel Belt. As you can see, literally it stands for steel belts that are not endless, with open ends.

Dymco open stainless steel belt is famous for high rigidity and excellence in response to high speed, which will enormously improve the performance of machinery. Our customers find that Dymco open stainless steel belt specifically suitable for driving mechanism design. It will increase the start-up speed thanks to the high rigidity and minimum elongation.

And because it is made very thin, many compact and light types of equipment can take advantage of it. Unlike old school geared timing belts, Dymco open stainless steel belts cause much little loss at the phrase of start-up and halt because of the characteristics of minimum backlash.

In China, we’ve developed a prominent image of Dymco open stainless steel belt in fields, such as film-printing, measure equipment, etc.

Title: Open Type Stainless Steel Belt

PUMICE

Hello again, this is Rhyce from Dymco Shanghai. In a chilly winter day with driving rain, US President Obama flied to Shanghai at the midnight of yesterday. Uh, I will keep my fingers crossed for the President a better weather during his first China visiting. This week let’s talk about pumice, Hess Pumice, which also comes from the US.

Pumice is composed of highly micro-vesicular glass pyroclastic with very thin, translucent bubble walls of extrusive igneous rock. Pumice is commonly pale in color. Pumice is a common product of explosive eruptions and commonly forms zones in upper parts of silicic lavas. Pumice has an average porosity of 90%, and initially floats on water.

Pumice is widely used to make lightweight concrete or insulative low-density breeze blocks. When used as an additive for cement, a fine-grained version of pumice called pozzolan is mixed with lime to form a light-weight, smooth, plaster-like concrete. This form of concrete was used as far back as Roman times.

In China, pumice is widely used in industry, such as eye glasses grinding and polishing, circuit board prep and polishing. Dymco Shanghai is the sole agency selling Hess Pumice in China. Almost all the PCB manufacturers in southern and eastern China use Hess Pumice in their production lines. Dymco Shanghai is thriving to explore and expand more industrial uses of pumice.

Title: PUMICE

Steel Belt and Conveyor

Nihao, here’s Rhyce again, from Shanghai. This week let’s talk about conveyor which is widely applied in the industry. If someone mentions ‘belt’, the word ‘conveyor’ might pop up instantly if you are familiar with engineering.

A belt conveyor consists of two or more pulleys, with an endless loop of material, conveyor belt, rotating about them. One or both of the pulleys are powered, moving the belt and the material on the belt forward. The powered pulley is called the drive pulley while the unpowered pulley is called the idler.

Conveyors are used as components in automated distribution and it is considered a labor saving system with less labor expense. Belt conveyors are the most commonly used powered conveyors because they are the most versatile and the least expensive. Product is conveyed directly on the belt so both regular and irregular shaped objects, large or small, light and heavy, can be transported successfully. These conveyors should use only the highest quality premium belting products, which reduces belt stretch and results in less maintenance for tension adjustments.

Dymco has established its great advantage in steel belt and belt conveyor for several decades. In China, considered as the best, Dymco products - including belts and conveyors - are applied widely in different industries, such as granulating machine, heat sealing machine, beverage filling machine, etc.

TITLE: Steel Belt and Conveyor

Steel Belt and Diamond Band saw

Hi, here is Rhyce again, from Dymco Shanghai. I am going to talk about steel belt and diamond band saw this week.

Of course, the resemblance between steel belt and diamond band saw can easily be prompted up in mind when people heard about the names. From the professional point, steel belt is the main manufacturing material of diamond band saw.

With diamonds firmly attached to metal body-steel belt, diamond bandsaw blades remain the tool of choice for many diamond cutting and machining jobs. Whether you need to cut through silicon, quartz, carbon, ceramic, or composites of glass, Dymco high flex alloy steel belt adds strength and flexibility to band saw blades.

Dymco Shanghai provides almost more than half of the raw materials in China diamond band saw market. Only the highest quality steel belt can survive in the competition. Dymco Shanghai is determined to continue to be the No. 1 supplier, and the sharpest saw in this market.

TITLE: Steel Belt and Diamond Band saw

Steel Belt Sales in China

Hi, I’m Rhyce from Dymco Shanghai. Dymco Ltd. has set up branch office in China from the early beginning of this century. Dymco Shanghai has gained high reputation with superb quality in China steel belt market.

Stainless steel belt can be put into a large variety of uses in food industry, chemistry industry, PV solar industry, etc. Shanghai Dymco has become one of the top manufacturers and solution providers in this realm in China. The world is now experiencing economic crisis, everyone has to should the hardship and challenge in order to strive forward. With the steady economic recovery in China, industries has more requests on the transport and drive systems which turn out to be the main products of Dymco.

Take PV solar industry for the example, steel belts can be used as the band saws for cutting silicon ingots. Dymco has established top one profile in this aspect since China PV industry emerges to challenge the old arrangement. I think Dymco Shanghai can do more in the future.

TITLE: Steel Belt Sales in China

Stainless steel

I’m Minami of the steel belt company, Dymco. Needless to say, our main product is a steel belt.
Though there are various kinds of steel, it is stainless steels that our company handles.
Then, I will explain stainless steels briefly this time.

Stainless steels are the alloy steels that added the metal "Chrome" to "Iron" by 12% or more.
The principal ingredient is iron (Fe), carbon (C), chrome (Cr), and nickel (Ni). It is improved to prevent "Rust" that is the biggest weak point of iron, and it has a very excellent characteristic like durability, corrosion resistance, low-temperature characteristics, and the process ability, etc.

This stainless characteristic becomes the feature of our steel belt, and enables use under a special environment such as high temperatures and clean rooms.

Title: Stainless steel

Exhibition

I’m Minami of the steel belt company, Dymco.
Thank you very much for visiting our homepage.

There might be someone who knew the steel belt first time seeing our homepage. However, it might be fewer to actually see the steel belt.

There is a chance that such a customer can actually see the steel belt. It is an exhibition.
Our company is going to exhibit to "1st Advanced Electronic Materials Expo" that will be held in Tokyo Big Sight next year.

Dates : Jan 20 (Wed) - 22(Fri), 2010
Venue : Tokyo Big Sight, Japan

We plan to exhibit the metal sleeve (metal tube) and the air roll (metallic elasticity roller), etc. And you can actually see and touch them.
I think it’s a good opportunity to know our products well.

Please come and visit our booth if you are in Japan during this session.

Title: Exhibition

Hess Pumice Products, Inc. visited Dymco

I’m Minami of the steel belt company, Dymco.

The other day, our group company, Hess Pumice Products, Inc. that offers us the fine abrasive Pumice, came from the United States all the way.

It was the first time for me to meet them. They were very friendly and nice people. I hope we will keep good relationship continuously.

And they were interested in our main product, steel belt, so they came for the visit of our factory. I hope it was a good experience for them.

Please continue your favors toward Pumice as well as steel belt.

Title : Hess Pumice Products, Inc. visited Dymco

The industry that uses the steel belt

I’m Minami of the steel belt company, Dymco.

When I visited to customers, they often asked me
"In what kind of industry is the steel belt often used?"

Many people tend to think ‘steel belt = clean’ so that the food industry is the main industry. But actually, the industry that uses the steel belt is various.

It is used also for the print relation and the office automation apparatus. And it is used for not only the enterprise but also an experimental way at the university as being in the homepage.
Steel belt has the potential to be used in various industries. Because it has characteristics to be used under a hot environment, a clean environment, and highly accurate transportation, etc…
So if you are interested in steel belt or think steel belt seems to be useful, please feel free to inquire.

TITLE: The industry that uses the steel belt

Series 2-7 Stainless Steel Belt Food Conveyor

I am Shinohara of the stainless steel belt – DYMCO, LTD. I would like to speak on a “stainless steel belt food conveyor” today.

Its all-stainless steel body ensures durability, corrosion resistance and chemical resistance. It is optimal for conveying items require heating, drying and cooling which are impossible for plastic or rubber belts. Unlike rubber or plastic belts, stainless steel ones prevent the infestation and reproduction of bacteria, allowing optimal direct loading of foods onto them.

Therefore, we recommend stainless steel food conveyors in the customer of the food, medical and medicine industry.

Please feel free to contact Dymco Sales responsible.

Series 2. Digest of DYMCO Japanese BLOG.
No.7. Stainless Steel Belt Food Conveyor

Series 2-6. Stainless Steel belt for vacuum

I am Nagaya of Sales Department, ‘Stainless steel belt’- DYMCO, Ltd.
I will introduce 'Stainless Steel belt for vacuum' on this time.

Stainless Steel belt for vacuum uses its “FLAT surface” of the belt and the work adsorbed and transported.
The adsorbed works are various: electronic base, plastic sheet and veneer

DYMCO designs and manufactures stainless steel belt by custom-made. Your inquiries are very welcome on any belt thickness, belt width, hole diameter, pitch, and hole geometry (parallel and plover etc), etc.

Series 2. Digest of DYMCO Japanese BLOG.
No.6. Stainless Steel belt for vacuum.

Series 2-5. Steel belt Dymco English Site

On this time we will introduce Steel belt - Dymco English homepage, English Blog and English Advertisement site as follows:

1. Dymco English homepage: http://www.steelbelt.jp/

2. Dymco English Blog: http://dymcosteelbelt.blogspot.com/

We, Dymco Overseas Department staff have produced the above 2 sites and have been updated regularly.

3. Direct industry: http://www.directindustry.com/tab/dymco.html
This is industrial product introduction site from France. You can see Dymco Stainless steel belt, stainless steel belt conveyors, and metal sleeve on this site.

4. Export Japan: http://dymco.export-japan.com/product

This is Japanese site, which introduces Japan Made brand. You will find Dymco metal sleeves on this site.

We receive many inquiries from various countries. The seeds of the Dymco stainless steel belt are now spreading to the world from the above sites.

Series 2. Digest of DYMCO Japanese BLOG.

No.5. Steel belt Dymco English Site

Series 2-4 Dymco Stainless steel belt & working mother

I am Mrs. Kawakami of Stainless steel belt DYMCO and I am responsible for Sales advertisement.

As one of working mother, the most familiar product is Dymco stainless steel belt food conveyors.Accidentally I have known that Frozen Fried Rice (which I sometimes had) manufacturer use Dymco stainless steel belt conveyors, which made me happy a bit.

During my shopping after work I often pick up that frozen rice. I wish many customer would use our Food conveyors and know that its quality!

Series 2-4 Dymco stainless steel belt & working mother

Series 2-3 I am responsible for inspection of the stainless steel belts at DYMCO.

My name is Totsuka, responsible for inspection of the stainless steel belts at DYMCO. I am doing final inspection of the products before delivery to our customers.
I deal with various inspections to products and always conscious about two things on my mind: the first is the quality and the second is answer customer needs.

When we find a defect product (product does not fulfill customer’s requirement) we contact DYMCO sales responsible immediately and explain the details and purse its cause of generation. Also we must produce a report of countermeasure. DYMCO reply customer’s requirements as much as possible.

Could you please take, look, and use DYMCO stainless steel belts? You will understand its quality in truth. We are confident our products and recommend usage of DYMCO stainless steel belts.

Series 2. Digest of DYMCO Japanese BLOG.

No.3 I am responsible for inspection of the stainless steel belts at DYMCO.

Series 2-2 DYMCO exports the stainless steel belt products to the world.

DYMCO has the headquarters in Yokohama City. It is located about 4km from the Port of Yokohama.

We export the stainless steel belt products to the world. Up to now, we have been exported DYMCO stainless steel belt products to China, Taiwan, South Korea, Thailand, Singapore, Britain, Germany, Italy and Saudi Arabia, etc.
The air and sea transportation will be arranged according to the customer's requirements and we deliver DYMCO products promptly to each customer.

Our principle is 'Ship Dymco product same day' with product arrival date from our factory.
Please visit DYMCO Web site and we are waiting for your inquiries.

Series 2. Digest of DYMCO Japanese BLOG.
No.2 DYMCO exports the stainless steel belt products to the world.

Series 2 Digest of DYMCO Japanese BLOG No.1 Dymco attended Toyota Private Fair

DYMCO attended “Toyota Private Fair - Exhibition of new technology and business talk” at Suppliers Center, TOYOTA by support of Kanagawa Prefecture in February, 2009.
DYMCO exhibited 40 microns thickness, seamless, made of stainless steel “Ultra thin-wall metal roll (sleeve)”.

We received many questions from customer: "Why this roll is so soft and not to cause the work hardening under production process?" & "What is the tip of this round shape not oval shape?", etc.

Many customers were amazed at production process of DYMCO stainless steel seamless rolls (sleeves) and its technology!

Series 2. Digest of DYMCO Japanese BLOG.

No.1 DYMCO attended Toyota Private Fair - Exhibition of new technology and business talk

Series 1-7 Your inquiry upon steel belts

When you think that steel belts may be used in your applications, or you are interested in getting quotation, please visit our contact page at
https://ssl.steelbelt-dymco.jp/cgi/webform_en/webform.cgi

There you find two PDF options and Inquiry Form.

PDF options are
- Inquiry sheet Conveyor Belt, which tells us about things conveyed, its speed, conveyor outline such as pulley diameter and center distance.
- Inquiry sheet Power Transmission, which is designed to find out driving stress on steel belts.
With these information Dymco suggests desirable steel belt size based on our calculation.
Of course Inquiry Form is appreciated. Please fill in your requests and questions there. We reply soon.


Series 1. Solar power generation and steel belt
No. 7 Your inquiry upon steel belts

Series 1- 6 Steel belt and various manufacturing methods of solar battery

CIGS, thin film, organic thin film, spherical silicon, ribbon silicon, and combination of these. Production methods of solar battery have diversified.
So are substrates. Silicon, polyimide, stainless steel and others are employed.

In every transmission phase of many production methods stainless steel belts and metal rolls are of your choice for these features;

- flat and smooth surface
- very little particles
- conductive. No static electricity
- withstand vacuum environment
- heat resistive- very little elongation under the room temperature

Please refer to http://www.steelbelt.jp/examples.php for applications.

Series 1. Solar power generation and steel belt
No. 6 Steel belt and various manufacturing methods of solar battery

Series 1-5 Steel belt and roll to roll flexible type solar sheets

Apart from silicon crystalline modules, there are flexible solar sheets that can be attached to bending surface of buildings. These sheets are produced by roll to roll continuous flow.

Please consider metal belt or metal roller as one of optional parts in roll to roll process, if you think nipping between rollers is very important.
As you know we deal with very thin metal belts.
We make use of this thin metal belt and make it a nipping roll.
Surface of this nipping roll is thin metal and inside is air. So we call it ‘air roll.’
This structure results in nipping when this roll touches with another hard roll.

Air roll offer;
- Wall touch
- smooth surface
- heat resistance
- less contamination than rubber rolls
- electrically conductive
-quick cooling or heating by wall touch
- heat resistanceless contamination than rubber rolls

Series 1. Solar power generation and steel belt

No. 5 Steel belt and roll to roll flexible type solar sheets

1-4. Steel belt and handling of solar modules

Handling of solar modules and various large panels can be done with
- wide steel belts or
- multi-lane conveyors, where some narrow belts are lined.

In any case stainless steel belts offer;
- very little particle
- heat resistance
- removal of static electricity
- corrosion resistance
- no elongation under the room temperature

Series 1. Solar power generation and steel belt
No. 4 Steel belt and handling of solar modules

1-3. Steel belt in tabber and stringer

Fluoroplastic-coated stringer belt

Tabber and stringer connect crystalline cells and make them a line. Later these lines are further connected and a module is formed.

Crystalline cells and electrically conductive lead are set and soldered in tabber and stringer, where steel belts are perforated for aligning cells by suction and also fluoroplastic-coated to get a line of cells removed smoothly after soldering. Steel belts withstand more than 200 degrees of Pb-free soldering.

Series 1. Solar power generation and steel belt

No. 3 Steel belt in tabber and stringer

1-2. Handling of silicon wafer and solar cells on steel belts

Silicon ingots are sliced down and wafers come out.Wafer thickness is generally 0.15mm or less. They are easily damaged if you just slightly bend them.

Handling of these wafers and solar cells is very delicate as it is in semiconductor production. But it must be cared till they are made modules including adding circuits and connecting cells.
Smooth and flat surface of steel belts is evaluated in this process. Sometimes perforated steel belts are employed to position wafers and cells precisely by suction.

Series 1. Solar power generation and steel belt
No 2. Handling of silicon wafer and solar cells on steel belts

Series 1. Solar power generation & steel belt

No. 1. Silicon ingot and bandsaw substrate

This series introduce how steel belts are used in solar power generation and photovoltaic generation.

Let us begin with mono- and multi- crystalline cells and modules, the most popular generation method in this field.

Solar cells are made from silicon. Silicon ingot is made in a kiln and then cut into some segments in a cutting machine. This cutting is done by diamond-electrode bandsaw and its substrate is a steel belt. Bandsaw of circumference 3230mm is driven very fast, about 21 meters per second, and makes 6 to 7 rotations per second. Steel belts are such tensile to withstand countless number of rapid rotations.

After this process each segment is further cut down into wafer.

DYMCO STAINLESS STEEL BELT

DYMCO is a proposal-oriented company who hears customers' requirements and realizes useful products for them. We find solutions for various needs with unlimited flexible ideas based on extensive technologies and rich experience. Additionally, we not only do our assignments given us, but also ensure creation of high value-added products.
Amidst the economic complex society, it is impossible for a company to practice a business alone even with their originality and expertise. As people say "good timing, location and cooperation" are truly necessary to carry through corporate activities. Without such factors we could not expect either technical innovations or economic growth.
We believe that returning the profit to the society in some way is one of the natural rules of running a business. Our business objectives are devoting ourselves to the benefit of society - contribution to society, obtaining a proper profit and this will lead to the delight - happiness of our company members.
For these purposes we always search and study with forward-looking behavior and create values - products of leading edge technologies, which is our mission and contribution to society, and we have no doubt that our such persistent efforts will lead to the development of society and ourselves.
We appreciate your continuous patronage.