Thursday, December 26, 2019

From Sheet-to-Sheet Press to R2R Double Belt Heat Press

From Sheet-to-Sheet Press to R2R Double Belt Heat Press

The year of 2019 is going to be closed.
We had many guests here this year. 
Many of them brought their special material and we did experiments and evaluation together here.
Some of them found DYMCO web site in their Internet search or got info from our blog and were motivated try tests at DYMCO lab.
One of issues of our clients is how to shift to the volume production that includes heating, pressing and cooling.  Ordinary machines cannot produce a lot, covering these process.
Here we suggest you to examine our Double Belt Heat and Press Unit.
Like an illustration below, the post guide press machine on your left presses the work one by one.
Volume production cannot be expected.
The unit on your right, however, 2 belts continuously heat, press, and cool the work n R2R basis.
Volume production and production cost decrease are gained. 

Cross Section of Post Guide Press (left) and Double Belt Heat Press (Right)
In Double Belt Unit there are 3 process, Orange Area 1 preheating, Orange Area 2 Heating, and Blue Area of Cooling.

This heat and press test involves 3 elements of temperature, pressure and time.  We cannot easily guess the results.  So why not come hear and see what happens?

Friday, December 20, 2019

Did You Touch a Welded Area of Metal Belt?

Did You Touch a Welded Area of Metal Belt?

 We make metal endless belts by butt welding.
You may wonder 'Is the welding line really beautiful?'
We prepare for wedling samples so that you can see and touch its flatness.
They are right in the picture below.

From the front, thickness is 0.05mm, 0.08mm, 0.1mm, 0.15mm, 0.2mm, and 0.3mm.
If you need flatter state, we can offer polishing on the welding line.


Wednesday, December 18, 2019

Highly-Functional Film Expo Tokyo Show 2019

Highly-Functional Film Expo Tokyo Show 2019

We thank all of you for your coming to DYMCO at this show on Dec. 4 to 6.

There espetially cylinder-type pattern molds below caught attention.

In this picture the original rigid mold sits on the left.  We call it Mother.
There are fine patterns on its surface.
From Mother we make copies.

First we copy patterns from outside of Mother.
That sits in the middle.
Patterns are copied on the inside surface of this cilynder.

Then we copy these patterns again.
The result is three cylinders on the right.
Patterns are copied on the outer surface.  They look gray in the picture.
No seam on the entire surface!

This way oce Mother is made, Mother copies are made, too,
resultiing in substantial cost decrease.

Now the present diameter is 120mm.
Please contact us for these molds. 

Monday, December 2, 2019

Features of Metal Belts

Features of Metal Belts

Today we review basic features of steel belts.
The chart below is  comparison with elastic plastic and rubber belts.

Here we find clearly standing features of metal belts.
These good things may help issues or problems when using plastic or rubber belts.

Of course we know that metal belts have also weak points like belt life and wear powders.

Steel Belt Features with Comparison with plastic and rubber belts
Steel Belt Features
Plastic and Rubber belt
Uniform thickness
Slightly inferior
Stabel Power Transmission
Stabel Power Transmission
Linear drive transmission, Improved positioning
Slightly bad
Reduction of workpiece charging
Heat Resistant
Slightly bad
Relatively small effect from heat
Slightly inferior

With thes advantages we'd like to challenge issues of our clients and users.
Please be free to send us your problems and questions

Highly Functional FILM EXPO is Coming!

Highly Functional FILM EXPO is Coming!

DYMCO exbits this expo. 

We have 2 weeks to go and work hard on our booth design
so that guests well understand our thin metal belts and sleeves play a keen role in film handling.

This handling tehmonlogy ranges from 
vacuum transport,
heat and press system for composite laminated materials,
the imprinting stamper, and
flexible cooling roller.

Right at the entrance of the 7th hall we are waiting for your visit.
Makuhari Mess Facilities:

Our booth is designed open to visitors
Exhibition Summary
1. Time; December 4 (Wed) to 6 (Fri), 2019
2. Place: Makuhari Messe, Japan
3. DYMCO booth: # 38-1 at Hall 7
4. Prodcuts to be displayed:
     Vacuum /Suction Conveyor
     Double Belts Press Heating Conveyor
     Tiling Belt
     Air Flexible Roll
     Thin Wall Stainless Steel Rolled Sleeve
5. Admission tckets: Please find here
We are looking forward to seeing you at Makuhari next month.