Micro pattern sleeves

Recently, it is increasing for us to provide moulds for nanoinprint with micro patterned surface.

 Thickness of sleeve is around 0.05mm~0.3mm and materials are Nickel or SUS.

A process to make a master mould, sleeve is pressed fit onto an axis and polish as mirror surface.

 After the sleeve is polished, it is curved micro pattern on the surface.

 

Micro pattern belt (Seamless Pattern Mould)

However, this means needs high precision machine tools and takes much time.

Also, the master moulds have lifetime so it is necessary to have a few moulds for mass production.

We have invented a new solution to make copy mould which is totally same as its master with transfer the micro pattern twice.

It does not cost like making new moulds by curving.

Example of micro patterned thin metal sleeve

The picture is an example but we could have smaller pattern recently.
We coat electroless nickel plating on nickel sleeve first and curve after press fit the sleeve onto an axis.

 The patterned sleeve is used with pressed fit onto an axis of mass production machine.

 To press fit, a specific skill is necessary so we usually manufacture the axis as well.

 We deal with sleeves and axes for trial or mass production.

Email: overseas@dymco.co.jp

Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12

DYMCO, LTD URL http://www.steelbelt.jp

Web handling rolls #2 of 4

The second roll is 'a low-inertia roll.' 
This roll is different from conventional rolls, 
for it does not rotate itself,
rather the surface thin-wall sleeve only rotates.

This mechanism is that air splashes out from small holes over the roll core and expands diameter of the surface thin-wall sleeve. 
When a film goes through this roll, the surface thin-wall sleeves rotates along with speed of the film. 
This is why inertial of this roll is just twentieth and less of the conventional rolls.

In general to gain lower inertia, small-diameter rolls are used for production  of thin and wide films.  However, this small and long rolls inevitably bow when they receive loads.  Here our low-inertia rolls maintain straightness and low-inertia state due to the  above structure.

Low-inertia roll
Air is supplied to the roll core

Email: overseas@dymco.co.jp

Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12

Contact by email: overseas@dymco.co.jp

URL http://www.steelbelt.jp

Blog http://dymcosteelbelt.blogspot.com/

Facebook: http://www.facebook.com/dymco.limited



We'd like to express our hearty thanks for your visit to us, Dymco, in Material Japan

We'd like to express our hearty thanks for your visit to us, Dymco, in Material Japan, 1st Advanced Electronic Materials Expo on Jan. 20 - 22 at Tokyo Big Sight. We also display seamless stainless belts in the following exhibitions in 2010.

Convertech Japan on April 7-9, at Tokyo Big Sight: http://www.convertechjapan.com/eng/index.html

Film Tech 2010, 1st Highly - Functional Film Technology Expo on April 14-16,
at Tokyo Big Sight
http://www.filmtech.jp/english/

If you have any questions on our seamless stainless belts, please do not hesitate to contact us.


Title: We'd like to express our hearty thanks for your visit to us, Dymco, in Material Japan