10-Micron Thick Nickel Elctro-Formed Seamless Belt

10-Micron Thick Nickel Elctroformed Seamless Belt

 



Thickness is controlled in micron order.
Completely seamless cylinder.
These re features of our Nickel electroformed belts.

How are these benefits wonderful?
As rigidity is proportional to the cube of the thickness,
the thinner steel belt can go around the smaller diameter pulleys.
Belts are tensile and capable to accept bending stress.

Our stainless steel welded belts, thickness ranges 0.05ｔ～0.6ｔ (mm).
However, this time we challenged thinner belts by electroforming and made a sample of thickness only 10 microns.

The belt goes along with a rod of Φ5mm

 

Nickel Seamless Belt Sample 0.01t×100W×380L

 

10-micron thick

 

What will be applications of this belt?

A belt in a limited space such as in micro machines
Knife-edge, very small R belt
Thin-wall cylinder shell
Electromagnetic wave shielding films
Special molding dies

We will develop electroforming technology of Nickel belts.

Inquiry Form: www.steelbelt.jp/index.php#inq
DYMCO, LTD. URL: http://www.steelbelt.jp

Steel Belt Videos:http://www.youtube.com/results?searcmh_query=dymcooverseas&sm=12

Highly-Functional Film Expo Tokyo Show 2019

Highly-Functional Film Expo Tokyo Show 2019

We thank all of you for your coming to DYMCO at this show on Dec. 4 to 6.

There espetially cylinder-type pattern molds below caught attention.


In this picture the original rigid mold sits on the left.  We call it Mother.
There are fine patterns on its surface.
From Mother we make copies.

First we copy patterns from outside of Mother.
That sits in the middle.
Patterns are copied on the inside surface of this cilynder.

Then we copy these patterns again.
The result is three cylinders on the right.
Patterns are copied on the outer surface.  They look gray in the picture.
No seam on the entire surface!

This way oce Mother is made, Mother copies are made, too,
resultiing in substantial cost decrease.

Now the present diameter is 120mm.
Please contact us for these molds. 

Inquiry Form: www.steelbelt.jp/index.php#inq
DYMCO, LTD. URL: http://www.steelbelt.jp

Steel Belt Videos:http://www.youtube.com/results?searcmh_query=dymcooverseas&sm=12





June 1, 2017 Challenge to 10-micron thick Seamless Metal Belt

Our metal sleeves stand out in thin wall.
Since the rigidity is proportional to the cube of the thickness, it is possible to follow the smaller R (pulley) by reducing the thickness of the belt, Therefore thin-walled steel belt is in good balance with supple and high-tensile properties.

10 micron-thick metal seamless belt on φ5mm or 0.2'' rod


Normally our belt thickness is  0.05 to 0.6 mm or 0.002 to 0.024 inches.

This time we challenged the limit of thickness 10 micron.

10 micron-thick belt is a very delicate product and handling is very difficult. We are currently finding out applications.  The place I would like to recommend is a belt in a small space such as a micromachine, a knife edge tiny R belt, a cylindrical thin film shell, an electromagnetic wave shielding film, a special molding die and so on.

Inqiry form: www.steelbelt.jp/index.php#inq

Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12

                         DYMCO, LTD URL http://www.steelbelt.jp