Showing posts with label stainless steel belt. Show all posts
Showing posts with label stainless steel belt. Show all posts

Friday, January 26, 2018

Double Belt Press Heating and pressing system leads ironing effects Jan. 26, 2018



Let us introduce  iroing effect of our  double press conveyor.
This effect is realized by "surface pressure."
As two belts catch and press the work, pressure is applied in the area, not one line or one point.

One example is curled films,  Curles are often found as films are rolled on small rolls.
These curls become flat after surface pressure of the two belts.

                                                  4 films are curled as red lines tell.
                                             
                                                                         

Films are inserted.  They are heated and press by the 2 belts.


                                                                               
                                                               Curles are corrected.


Dymco make every effort to respond to various requirements.
We are very looking forward to your contact.                                                                
                                                                         *****
   DYMCO, LTD URL http://www.steelbelt.jp


Friday, January 19, 2018

Friction Pad, Enforcing Friction and Grip Jan. 19, 2018



All of our belts are manufercutered on our plant in Hamamatsu-shi Shizuoka.
Most belts are shipped directly from this factory to our customers.

Other products like  ”Super-Thin Friction Pad” , however , are usually shipped from Dymco in Yokohama.

This pad is thin and rough face. 
It is inserted between two connecting parts like the base and the nut.
Due to its rough surface this tie and connetion becomes tight.
Good example is a scalar robot.  
Its arm junction is made up of several parts.
When a friction pad is inserted, connecion of these parts become tight.
Furthermore, size of these parts cannne smaller,
becasue the grip is strengthened, conneion areas become smaller.
This makes the entire robot compact and light.

This friction surface is possible for many parts.
Chuck parts, high-friction roller are another examples.

By the way when we packed these pads, we found a lucky heart.

One of the leading packign material maker in Japan presents the heart-shaped buble wrap at the very rare rate, almost one-ten-thousandth.
The sense of humor  makes me smile and I get more motivated for my work !

                                                                        
                                                                   *****

DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  


Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor 
High tensile Stainless Steel Belts    



Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
 


   DYMCO, LTD URL http://www.steelbelt.jp

Tuesday, January 9, 2018

New Year Message from Dymco, Stainless Steel Belt Supplier Jan. 9, 2018

Here is the new year message of the president of Dymco, Mr. Tetsuo Taga:

Happy New Year !

Let me express greetings at the beginning of 2018.

Last year, younger generation played active role in their fields.

Professional Shogi-Player Fuii with 29 straight win, high school baseball player Kiyomiya with 111 home runs, sprinter Kiryu with 9.98 second in 100m competition, etc.

When I hear about their constant endeavor to achieve the goal, I feel I have to live up to my own belief.

Younger generation of Dymco, stainless steel belt smaker, employee also made significant progress in their role.

Meanwhile, there have been so many big business scandals last year.

It is regrettable for those business leaders disgracing their names by misconduct.

Let me introduce passage excerpted from “Children learn what they live, by Dorothy Law Nolte, Ph.D.”  I learned that The Crown Prince of Japan has been deeply impressed by the poem.


/ If a child lives with criticism, he learns to condemn.

/ If a child lives with hostility, he learns to fight.

/ If a child lives with ridicule, he learns to be shy.

/ If a child lives with encouragement, he learns to be confident.

/ If a child lives with security, he learns to have faith in himself

 and those about him.

/ If a child lives with friendliness, he learns that the world is a nice place

 in which to live.


These phrases seem to be unrelated to company management at first glance, however, I am confident that they are significant in our business conduct.

May the new year bring you happiness!

These phrases seem to be unrelated to company management at first glance, however, I am confident that they are significant in our business conduct.
May the new year bring you happiness!

                                                                  *****
DYMCO Major Products: Steel Belts   Metal Belts   Stainless Steel Belts   Steel Belt Conveyor  
Stainless Steel Belt Conveyor   Food Conveyor   Metal Sleeve  Positioning Conveyor 
High tensile Stainless Steel Belts    

Major Applications:  Suction Transport   Transport in Clean Rooms   Electronic Parts Transport   Food Transport   Power Transmission
   DYMCO, LTD URL http://www.steelbelt.jp



Friday, October 27, 2017

Eco-friendly Stainless Steel Belt, and Its Applications Oct. 27, 2017

Hello, 

Here in Japan, it had been rainy through the Summer, and then turned into the chilling Autumn. I feel like I missed any sense or signs of changing seasons. I suspect it is a consequence of global warming.

As a manufacturer, we cannot avoid thinking about ecofriendly production, as the global society shifting to the age of sustainability from the age of mass consumption.

In that way, Dymco’s stainless-steel belt is an ecofriendly product.

It is made of stainless steel, so that it is free from rust, rot, or deterioration. Stainless-steel is also recyclable. Stainless-steel is an ideal ecofriendly material.

In Dymco’s product line-up, we have vacuum conveyor or double belt heat presssystem and various stainless products as well as regular stainless-steel belts.

If you have any problems with transportation or processing, please do not hesitate to contact us. We believe we can find the best solution for you.



Friday, October 20, 2017

Wide Applications of the Vacuum Conveyor Oct. 20, 2017

We are working on the sales of the stainless steel belt vacuum conveyor.
The demand for the conveyer has been expanding to wider range of applications.
And the number of inquiries has been increasing.

Especially  great advantage is found in the inkjet digital printer.
Effective on-demand printing is realized with lower cost for small size to B1 paper.

A stainless steel belt in this conveyor has tiny holes on its surface. 
In the vacuum area, the transported object is held flat on the belt by vacuum through these tiny holes. The running speed of the conveyor can go up to 150m/min, keeping flatness of the object.
The exact speed depends on the transported object and other conditions, 

This vacuum conveyor also transports other sheet-type materials like
resin films, metal foils, substrates.
Three-dimensional parts are possible, too, if they have flat surface partially.
In vacuum transport of these material
marking, laminating, laser or camera inspection are also done.
For further information on this page:
http://www.steelbelt.jp/product/kyuchaku_belt.php




We have a demonstration machine to test your work and transport.
Do not hesitate to contact us.

   DYMCO, LTD URL http://www.steelbelt.jp

Wednesday, June 28, 2017

June 28, 2017 Suction Transport, Heating Conveyor, Heat and Press and Lamination; these tests can be done at Dymco Lab

 
We wish more and more people come to our lab to watch metal belts and how they work in process.  We can hardly find such occasions, can we?

Also when our guests experience metal belts,  their idea becomes clear and they know what should be done next and how specifications should be.

Below are things you can do in our lab:

1. Suction transport: conveyor c-c 1000mm, belt width 280mm
    Speed 100 meters/min, tests under room temperature

2. Double metal belt heat and press: Upper belt c-c 500mm, Lower belt c-c 1000mm, Belt width 150mm, Speed 3m/min, test temperature 200 degrees C max

3. Heating conveyor: c-c 2920mm, belt width 500mm
    Speed 120 meters/min, test temperature 300 degrees C max

4. Food conveyor: c-c 1420mm, belt width 300mm
    Speed 7 meters/min, test under room temperature

5. Regular conveyor: c-c 600mm,  belt width 80 - 300mm
    Speed 75 meters/min max, test under room temperature

If you are quite far away from us,  we can email video of tests.

   DYMCO, LTD URL http://www.steelbelt.jp

Wednesday, April 19, 2017

April.19, 2017 Merits and Applications of Metal Belts

We produce metal belts on custom.
Metal material is stainless steel mainly, including several grades.
Why do our customers choose metal belt rather than plastic and rubber belts?

They do because
・only limited dusts are found during operation nor frayed,
・belt surface is very flat,
・they are strong against heat, corrosion, and abrasion,
・stainless steell is hygiene, and
・metal belts do not elongate easily.


                         DYMCO, LTD URL http://www.steelbelt.jp
 

So, our customers choose our belt for driving arms, intermittent conveyance, continuous process flow rather than batch system, suction conveyance for web handling, and material heating and pressuring.

If you have a chance to come to Japan, please visit DYMCO.
we are about one hour from Tokyo or Haneda and can show you our belts and conveyors.

                         DYMCO, LTD URL http://www.steelbelt.jp

Wednesday, March 29, 2017

March 29, 2017 Precise Intermittent Transmission by Stainless Steel Belt Takt Conveyor

Takt conveyor is comprised of sprocket pulley, perforated stainless belt and servo motor.Neltal belt and its perforation, hole diameter and hole pitch are precise.  They realize transmission tolerance of 50 μm normally.

It is also possible to add attachment on belt holes so that parts are held in attachments for certain process and inspection.


Stainless Steel Belt Intermittent Transmission Unit

Email: overseas@dymco.co.jp
Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12
                         DYMCO, LTD URL http://www.steelbelt.jp


Wednesday, March 15, 2017

March 15, 2017 Suction Transport--- Process of both sides of material

The conveyor belt normally carries material on its surface.
The a set of 2 suction conveyors sucks backside of the material and later surface of the material like the animation  below.   Orange substance is material carried.

 
 

This is realized in this setting.
 
When you need process in both sides of the material,  this configuration is one of choices.
 
                         DYMCO, LTD URL http://www.steelbelt.jp



Wednesday, March 8, 2017

Mar. 8, 2017 Metal belt life and S-N curve

Now let us continue to talk about belt life.
Our belts and sleeves are made from metal. 
Metal experiences 'metal fatigue.' This fatigue strength is described by 'S-N curve = stress-number of bendings' as below.

 
Fatigue strength is determined by bending stress, tensile stress and crown radius of pulleys.
And in case of a welded belt, toughness around the welded area determines belt life.
Dymco strictly control this welding process to keep high belt quality.

Furthermore we have developed combination of heat treatment and rolling technology in ring-rolled belts and thin-wall sleeves.  The original welded line in these products show almost same level of hardness and tensile strength as the parent material.

Metal lives long when stress becomes less.
What about humans?  We have to stand work as well as mental stress.
Have you ever seen S-N curve of a human body?

                         DYMCO, LTD URL http://www.steelbelt.jp
 

Wednesday, March 1, 2017

2017. Mar. 1st- Life test of metal belts

I want to be strong and tough.  How about you?

When it comes to steel belt, there is a life factor in belt properties.
Japan industrial standards stipulates hardness and tensile strength of each steel grade, but we do not know how long one belt continues to rotate in small pulleys or large pulleys.
So Dymco examines it  in our lab to know for sure how long one belt works.  It takes dyas, so everyday some belt is under life test day and night in our lab.

One stainless steel belt is expected to go beyond bendings of 10 million times.  Belts in a picture below are after 10 million bendings.  We do not find cracks or damages at all.

 
We continue this life test to get to know for sure life of belts.
 
                         DYMCO, LTD URL http://www.steelbelt.jp

 

Thursday, January 12, 2017

2017.01.12 DYMCO HALL B #4381 ATX WEST 2017

ATX WEST is coming soon.
It opens on Feb. 7 to 9, at Anaheim, California.
We welcom your vist at Hall B #4381.

In the center of our booth you will find a thin and wide endless belt.
It is 40-inch wide, 1000 mm wide.
Please look at this quality.
It will tell you the belt provides a very smooth and flat moving stage for handling thin and fragile material, preceise inspection, plastic or rubber forming, and transmission in vacuum environment.

We wish we could meet as many sales representatives, metal belt users, and visitors as possible there.

                         DYMCO, LTD URL http://www.steelbelt.jp




Wednesday, December 7, 2016

2016.12.07 Stainless Steel Belt: DYMCO's Belt Description


When you visit Dymco from Isogo railway station in Yokohama, you will pass by Isogo City office. In front of the building, you will see the birthplace monument of famous singer Hibari Misora. She was the nationwide heroine in Japan.

Anyway, to talk about steel belt, there are a few types of steel belt apparatus.

     Steel conveyer with heating unit  

Let me introduce our belt description as follows;

    Description of DW type belt shall be like DW1884-020-150-2500.

DW: butt welded endless steel belt

1884: 18-8 chromium nickel steel (grade SUS304)

020: thickness 0.2mm

150: belt width 150mm

2500: belt length 2500mm

    Description of DR type belt shall be like DR188S-004-10-750

DR: cold rolled finish after butt welding, thin thickness endless steel belt

188S: 18-8 chromium nickel steel (grade Dymco original)

004: thickness 0.04mm

10: belt width 10mm

750: belt length 750mm

    Description of DP type belt shall be like DP1884-030-200-2500

DP: butt welded endless steel belt with arrayed small hole or sprocket hole

1884: 18-8 chromium nickel steel (grade SUS304)

030: thickness 0.3mm

200: belt width 200mm

2500: belt length 2500mm

    Description of DO type belt shall be like DO1884-015-30-1250

DO: Open end steel belt

1884: 18-8 chromium nickel steel (grade SUS304)

015: thickness 0.15mm

30: belt width 30mm

1250: belt length 1250mm

For more detailed information, please visit the following site, or email to us.
                         DYMCO, LTD URL http://www.steelbelt.jp