Showing posts with label heat and press conveyor. Show all posts
Showing posts with label heat and press conveyor. Show all posts

Thursday, December 26, 2019

From Sheet-to-Sheet Press to R2R Double Belt Heat Press

From Sheet-to-Sheet Press to R2R Double Belt Heat Press

 
The year of 2019 is going to be closed.
We had many guests here this year. 
Many of them brought their special material and we did experiments and evaluation together here.
 
Some of them found DYMCO web site in their Internet search or got info from our blog and were motivated try tests at DYMCO lab.
 
One of issues of our clients is how to shift to the volume production that includes heating, pressing and cooling.  Ordinary machines cannot produce a lot, covering these process.
Here we suggest you to examine our Double Belt Heat and Press Unit.
 
Like an illustration below, the post guide press machine on your left presses the work one by one.
Volume production cannot be expected.
The unit on your right, however, 2 belts continuously heat, press, and cool the work n R2R basis.
Volume production and production cost decrease are gained. 
 
 



Cross Section of Post Guide Press (left) and Double Belt Heat Press (Right)
In Double Belt Unit there are 3 process, Orange Area 1 preheating, Orange Area 2 Heating, and Blue Area of Cooling.
 

This heat and press test involves 3 elements of temperature, pressure and time.  We cannot easily guess the results.  So why not come hear and see what happens?
 
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Wednesday, December 28, 2016

2016.12.28 Feel free to give a trial on our steel belt conveyors

In order to satisfy the customers’ requests and inquiries from the research and development field, Dymco is working hard to produce more than a steel belt, we have developed it into various forms of conveyors, and they are provided on the global market.

We usually recommend our customers a trial on our demonstration conveyors in our laboratory, to design a product that satisfies the customers’ demand.
Thankfully, the inquiries for the trial have been rapidly increasing. 68 companies had visited our laboratory for trials in the last fiscal year,ending in July 2016.  And we already welcomed 40 groups.  Though it’s been only 5 months since this fiscal year started, the number of the visitors for trials has reached more than a half of it in last fiscal year.
We expect that the more customers than ever would visit for trials.  We feel that those customers are considering our steel belt as a key to develop the new technology and products in the world’s research and development field.

Through the trial on our conveyors, the customers can see, touch and experiment on the actual conveyors. The results of the trial on the conveyors helps the customers design their own conveyor for a trial.

We have two main conveyors for in our lab.  Both of them are conveyors that provide continuous transportation by making use of unique specialty of the steel belt.
One of them is the suction conveyor.  It is suitable for processing thin functional materials, keeping the substrates flat and protected from wrinkles and strains, the inkjet printing, the image inspections.

The suction conveyor
This conveyor can vacuum the substrates both on top and bottom.



 
The double steel belt heat press conveyor

The other one is the double steel belt heat press conveyor. This one is suitable for laminating plastic films, forming materials under heat and pressure, transporting the substrate under heat.

A few more different steel belt conveyors are available for the trial. So, feel free to contact us for trials.

We believe the trials and the experiments widely help the customers design the production process of new product.

We always welcome your visit.



                         DYMCO, LTD URL http://www.steelbelt.jp
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Wednesday, November 9, 2016

2016.11.09 Double steel belt system for heating, cooling, and pressing


Our doublesteel belt heat/cooling press conveyor is a very suitable process system for the lamination or the adhesion of material like films.

The double steel belt heat/cooling press conveyor presses the object between two separated steel belts, while it heats/cools down the object at the same time.

The double steel belt heat press conveyor also presses the object continuously.

Therefore it is able to press the long sheet type materials.
The conventional batch type hot press system cannot press or heat continuously.  It cannot process a long material either.

If you are looking for a processing system which is able to continuously laminate, form, or adhere the materials, we recommend you to consider our double steel belt heat/cooling press conveyor.

A test is available on our demonstration conveyor. If you are interested in the test, please feel free to contact us and visit our laboratory.
                         DYMCO, LTD URL http://www.steelbelt.jp

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Friday, September 9, 2016

2016.9.9 See you at N-Plus exhibition in Tokyo.

We are attending N-Plus exhibition held at Tokyo Big Sight from Sep. 28th - 30th.

N-Plus is an exhibition of materials and technologies in manufacturing field, focused on “advanced performance” and “higher value”.

 

This exhibition is a cross-industry exhibition. It aims to enable both of the visitors and the exhibitors from various industrial fields to find out the new business opportunities under a common goal; developing the new products with “advanced performance” and “higher value”.
 
N-Plus consists of several specialized exhibitions. Each follows the concepts listed below.
 
-  Lightweight High-Strength Materials
-  Carbon Fiber Processing
-  Plastic Film
-  Adhesion Joining Fastening
-  Coating Technology
-  Heat Resistance and Dissipation Technology 
-  Soft Material Technology
-  Nanoimprint Lithography

 
N-Plus info;
 Show Period: Sep. 28– Sep. 30, 2016     10:00 - 17:00
 Venue: Tokyo Big Sight, East Hall
 Dymco Exhibition Booth: M-12, East Hall 3
  
We are going to display the products below.
 
- Suction/vacuum conveyer
- Double belt press and heating conveyer
- Electroformed nickel sleeve, flow forming stainless sleeve
- Micro-pattern mold belt
- Air roll
- Air bearing inertia roll
 
This is the great opportunity for all viswitors to learn our latest products and technology and to have direct communication with Dymco.
We are looking forward to seeing you at N-Plus.

DYMCO, LTD URL http://www.steelbelt.jp

 
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Friday, September 2, 2016

2016.9.2 Stainless Steel Belt Material for the Double Steel Belts Press and Heat Conveyor


Double steel belt press and heat conveyor heats and presses material at the same time.

These process makes curled material flat, forms thermosetting material, impregnates thermoplastic resin, or transfer sublimable ink - printed images.

 
Belts need to stand temperature of 250 degrees C, pressure of 2kgf/㎠ and tension at the same time.
 
Metal belts are the right one, not plastic or rubber belts, in these conditions.  Especially Dymco orders a steel maker spring type of special steel for this application. 
This makes much difference in tensile strength along the welded area.  In general tensile strength of welded areas goes down by 30 to 40% compared with parent material.  However special steel keeps strength of parent material even in welded areas!
 
Take a look at SUS 304 spring type, the most popular metal belt material.
Tensile strength in parent material is around 1200N/㎟ and just around 750N/㎟  in welded areas!
 
If you need tough belts, please consult us.


DYMCO, LTD URL http://www.steelbelt.jp

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Friday, April 10, 2015

Thank you for your visit to Plastic Japan

April 8 to 10 DYMCO exhibited Plastic Japan to present

3. extruder nip roll
DYMCO at Plastic Japan 2015: uniform tension suction stage and double steel belt heat and press system

We thank you very much for your visit to our booth and hope that we keep in touch with you.

DYMCO, LTD URL http://www.steelbelt.jp

 

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Friday, March 27, 2015

Exhibition at Plastic Japan

Here in Yokohama, Cherry blossoms season is coming.
Spring is coming in your areas, too?

This is to announce that DYMCO exhibits the 4th Plastic Japan to present solution for plastic process and film handling.

Displayed are:
-Suction conveyor to bring uniform tension on thin film transportation-Double steel belt Heat Press Conveyor-Finely patterned mold-Flexible metal roll and low inertia roll

Date: April 8 to 10, 2015
Place: Tokyo Big Sight
Booth No.: East 1 hall 7-2

We are looking forward to seeing you at this show.
 
DYMCO, LTD URL http://www.steelbelt.jp

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Thursday, March 19, 2015

Continuous heating and pressing by Double Belt Heat and Press System

We uploaded a new page Double Press Pres Heating System.Heating, pressing or rolling is done uniformly between the two belts.


Structure of Double Belt Press Heating System
Also it is possible to add radiation heating in the previous stage and water cooling as below.
This system is compact.  C-C is 490mm in the upper conveyor and 990mm in the lower conveyor.  It is very convenient for experiments and as a prototype model.
This handy system is a good start to find out process conditions and to turn batch production into a stream of continuous heating and pressing.

We also welcome your visit for trail of our demo sytem.
This trail makes you see the next step, what is to be done, and gradually shapes up your design.
 
DYMCO, LTD URL http://www.steelbelt.jp
 






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Wednesday, January 14, 2015

Welcome to Convertech Japan 2015

We exhibit Convertech JAPAN 2015.

This show presents converting technologies such as coating, laminating, printing, and slitting

Date: Jan. 28  Wed. to 30 Fri., 2015
Place: Tokyo Big Sight
Booth# 3P-24, East Hall 3 and 1P-16, East Hall 1

These items are displayed in out booth:
＊Suction conveyors,
  which presents continuous flat stage for precise process such as ink jet 
  printing, and which convey thin films and material spread flat
  under limited tension.
 
＊Double-steel-belt heat and press conveyor
  Video: https://www.youtube.com/watch?v=PYZOgqqt_Dg

＊Web handling rolls
  http://www.steelbelt.jp/product/roller/flexible_air_roller.php


Let's meet at this show.


Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12
Contact by email: overseas@dymco.co.jp




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