Wednesday, May 23, 2018

Pre-heat, Heat, Press, Rolling, Cooling, Forming, All In One Machine?

We have been focusing our effort on promoting Dymco’s double belt press machine, as we have been featuring this machine a lot in this blog.
Dymco’s double belt press features multi-functions in a compact body. Multiple processes done under one continuous line boosts cost-efficiency.

Dymco has several test conveyors. Customers are welcome to visit our laboratory and have a test on our test conveyors. Our operators can help and serve a better condition for the customer’s test.

However, our #1 double belt press conveyor had a limit in its capacity. A new model to cover #1’s flaws was anticipated for long time.
Finally, we have built up our brand new #2 double belt press conveyor and it is now ready for the customer’s test. Of course, #2 features a couple of long-awaited functions.

Pre-heat, heat, press, rolling, cooling, and forming. All these processes can be done continuously. A pre-heat and a cooling process is equipped to #2.
#2 also features a touch screen indicates its status and can be automatically controlled through the touch screen.

#2 Double Belt Press Conveyor

One of the major features of #2 is a roller mounted on before the press area.
In a process such like pressing and rolling out narrow objects wider, those objects do not stretch very quickly between the flat heat plates. Therefore, a conventional belt press conveyor had a limit to its speed.
#2 Double Belt Press improved this problem by installing a roller before the heat plate, which helps the objects stretch prior to the press. This is only our expectation and results depend on the material of the rolled object though. The curve of the roller is expected to help removing the air from laminated objects.

Structure of #2 Double Belt Press

Detailed structure around roller

We usually do not charge for the first test.
Please feel free to visit us and try our new double belt press machine.

We are looking forward to hearing an inquiry from you.

Monday, May 21, 2018

Metal Belt Application - New Model of Double Metal Belts Heat and Press

DYMCO is putting gear to offer metal belt solutions.  
We do not only produce metal belts but also suggest possibilities of metal belts to users.

We know the features of metal belts and how to drive them.

This knowledge and experience help customers when they face new handling technology for new material and products.

We have had benefits from the industry by providing metal belts and sleeves for 32 years and go into the 33rd fiscal year in 2 months.

We wish we could feed back our strength to the industry with our solutions.

The picture below, a brand new Double Belt Heat and Press, is our tool for creating solutions.

This laminates or form film-devices or ultra-thin battery material films.   

Black coated metal belt is 400mm wide, sized up from the 1st model of 150mm, enhancing experiment range 

Tuesday, May 15, 2018

Highly Frictional / Non-Slip/ High Endurance; The Metal Friction Pad

Hi, I’m Yanagi in Overseas Department.

It's getting warmer and warmer in Yokohama, no doubt summer is in the air.

Well, recently in Overseas Department, I had the opportunity to present Dymco's Friction Pad, so I would like to introduce its features and uses of the friction pad.

Firstly, the stainless-steel base of a friction pad is coated by heated and molten super-hard metal particles, thereby roughening the surface and increasing the friction coefficient.

In a way, it’s a metal version of sandpaper. Moreover, it can be processed on both sides.

For these reasons, the friction pads are mainly used as parts for fastening or slip prevention, in which metal is in contact with each other and is required to have high surface pressure and high friction coefficient.                                                                                                                       

The figures below may help you easy to understand the principle.

1.       Non-slip on the surface to be chucked


2.       High friction pulley


By inserting a thin high-friction friction pad into the chucking section etc. in this way, the stability and fastening power increase.

As a result, it is possible to reduce the size of the fastening bolt diameter or the number of fastening bolts.

The thickness can be manufactured from 0.2 mm or more.
It can also be used as end portion of small robot arm. It is used to catch the object tightly.

And it is also possible to manufacture the shape for customer’s needs or process to customer supplied parts.

If you are considering using the friction pad and any questions of the shape of your highly frictional parts, or cost reduction of fastening parts, please don’t hesitate to contact us.