Showing posts with label Cylindrical patterning mold. pattern transcription. Show all posts
Showing posts with label Cylindrical patterning mold. pattern transcription. Show all posts

Thursday, April 26, 2018

Cyridical Seamless Replica Mold for the Nano-imprint Stamper


I have been always suffering from a seasonal allergy at this time of year, and I have been spending my days enduring my runny nose and itchy eyes again this year.
The forecast suggests that more pollen is observed this year than average.
The range of pollen's diameter is from 10μm to several dozen μm. It is so fine that they are invisible for human eyes, but, they are spread into the atmosphere.

By the way, we have been introducing this so frequently on our blogs these days though, Dymco is focusing on the production of replica molds for applications such as nanoimprint molds.

This replica mold suggests replacing an expensive master roll by a "disposable" replica which is precisely duplicated from a master mold. The master mold has engraved patterns on its surface. They are several μm to several tens μm deep and wide, which are invisible to human eyes just like the pollen. It is a new technology that can protect the master mold from consumption or damage.

A Sample of Replica Sleeve
The "disposalable" replica duplicated from the master mold



The shape of the master mold can be precisely duplicated. (seamless)

Instability in the quality of the mold can be reduced by duplicating from the best master mold.
The cost of duplication is reasonable compared to that of producing a new master mold - mass production is possible









Wednesday, April 5, 2017

April 5, 2017 Patterning Mold Replica at Film Tech Japan @ Tokyo Big Sight

Fim Tech Japan is now open till April 7th this week.
Dymco presents tools for web handling.
One of them is replica of a patterning mold.
Patterning on film surfaxe crates uniques function on each film.
Patterns are made by laser and sharp drills, whick requires high-spec machine, jigs, time adn cost.
If it wears out, we need to make it again, spending a lot of time money once again.
Replica sleeves solve this issue.

We make replica sleeves from the original patterning mold.
At present its size and patterns are limited, but please try contact to us.
We will try.
 
3 sleeves on your right are replica sleeves, made from the original mold on the left
Replica is not a plate.  It is cylindeer, this is why patterning is done continuously as below.

Replica sleeve set on the air chuck roll for continuous patterning 
Replica sleeve set on 3 puleys for continuous patterning

Email: overseas@dymco.co.jp
Steel belt video: http://www.youtube.com/results?search_query=dymcooverseas&sm=12
                         DYMCO, LTD URL http://www.steelbelt.jp